La industria del empaque vive momentos desafiantes que exigen alternativas más amigables con el medio ambiente, es por ello que el utilizar alternativas biodegradables y compostables puede generar un cambio significativo, así como conciencia sobre la responsabilidad ambiental de la sociedad.
El termino compostable, hace referencia a un material que se degrada con el medio ambiente al entrar en contacto con otros residuos orgánicos, su mayor virtud es que puede convertirse en fertilizante o abono natural(compost) para la actividad agrícola.
El compost es un nutriente para el suelo que mejora la estructura y ayuda a reducir la erosión y ayuda a la absorción de agua y nutrientes por parte de las plantas. Además, otra de sus virtudes es, que no deja desechos visibles, ni tóxicos.
El compostaje se realiza en condiciones controladas de dióxido de carbono y temperatura. Regularmente en una planta industrial o municipal especializada.
La industria del compostaje se rige bajo normas internacionales que certifican o garantizan que el producto pueda ser involucrado en este proceso. Con ello, al menos el 90 por ciento de su masa total (de una muestra de 2 x 2 cm) debe biodegradarse en un plazo máximo de seis meses.
Estas normas creadas por el Comité Europeo de Normalización sobre las características de un material compostable son principalmente la EN 13432 y la EN 14995, quienes de manera general determinan los siguientes aspectos:
- El producto debe estar libre de sustancias peligrosas, incluidos metales pesados.
- En un periodo de tiempo, el material deberá biodegradar un porcentaje mínimo de su peso ideal.
- Durante su desintegración, a través de su tratamiento biológico, no deben de subsistir fragmentos de material superiores a 2 mm X 2mm tras un periodo de tiempo determinado.
- El proceso debe tener un tratamiento biológico.
- Está sujeto a un ensayo sobre la calidad del compost obtenido en términos de efectividad y ecotoxicidad de plantas (Norma OECD 208).
- El material no debe presentar efectos negativos sobre el proceso de compostaje.
- Valores de pH, contenido salino y de sólidos volátiles dentro de los límites establecidos.
- Baja concentración de nitrógeno, fósforo, magnesio y potasio.
- Un buen proceso de compostaje depende de los parámetros óptimos de aireación y humedad que se tengan.
La mayoría de las plantas compostadoras reciben residuos orgánicos, prefiriendo los residuos de alimentos vegetales y desperdicios agrícolas.
Carvajal Empaques trabaja para ofrecer soluciones innovadoras, personalizadas y sostenibles como parte de su compromiso con el medio ambiente.
Actualmente cuenta con una la línea de productos ecoamigables los cuales se dividen en reciclables, biodegradables y compostables, como vasos, platos, cubiertos, empaques, por mencionar algunos ejemplos. De esta manera, cumplimos con diferentes estándares de acuerdo a las necesidades de cada mercado, señaló Luz Amanda Andreu, Directora de Mercadeo & Sostenibilidad Región Norte de Carvajal Empaques.
El compostaje de residuos orgánicos, es una práctica común en las comunidades agrícolas, hábito que últimamente se ha venido adoptando en los hogares, la industrial e incluso a nivel municipal, debido a que el 40 por ciento de los residuos generados en las ciudades, podrían ser compostados.
Balanset-1A: Innovative Mobile Balancer & Vibration Analyzer
High-precision Dynamic Balancing Solution
Balanset-1A constitutes an advanced solution for vibration correction of rotors in their own bearings, created by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while preserving exceptional measurement accuracy. The system permits on-site balancing directly at the equipment’s working position without requiring removal, which is vital for reducing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the development and production of devices for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Detection Parameters
Balanset-1A ensures precise measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for calculating rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of corrective masses.
Full Kit Package
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – main module with built-in preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A functions as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function enables significant acceleration of follow-up balancing of identical equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface delivers step-by-step guidance through the balancing process, making the device accessible to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is successfully used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers special value for agriculture, where continuous operation during season is essential. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits preventing costly downtime during critical harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Advantages Over Alternatives
Economic Effectiveness
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on third-party balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without special vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This permits balancing in outdoor conditions, at remote sites, and in hard-to-reach locations without additional power supply.
Versatile Application
One device is suitable for balancing the most extensive spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving lower energy consumption, removed excessive noise, and prolonged equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to decreased fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Ordering Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
Summary
Balanset-1A represents an perfect solution for organizations striving to implement an efficient equipment balancing system without significant capital expenditure. The device opens up access to professional balancing, allowing small companies and service centers to provide services at the level of large industrial companies.
The mix of reasonable price, ease of use, and professional features makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment stability, reduced operating costs, and increased competitiveness of your business.